How to make a mesh chain-link from plastic bottles with your own hands?

Rabitz

Maintaining the fence of a summer cottage in good condition is a headache for any summer resident: either the picket fence has rotted, or the mesh has rusted. Today we will tell you about an unusual material for the manufacture of fences. It is absolutely not subject to corrosion, like metal structures, or rotting, like wood. Are you interested? Well, let's reveal the secret, this material is a chain-link mesh made of plastic bottles. How to make it yourself, read our article.

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Materials for manufacturing

In order to make a mesh netting, you will need:

  • empty plastic bottles;
  • bottle cutter;
  • metal part of a ballpoint pen with a narrow diameter of 3 mm;
  • nail;
  • thick plywood;
  • fastening corner;
  • Fiberboard 5 mm thick;
  • file;
  • tin;
  • hacksaw;
  • drill;
  • wire;
  • candles or building hair dryer;
  • clamps.

Step 1. Dissolve bottles into ribbons

1

To make a mesh netting, we need bottle ribbons 2 cm wide.

2

We set the bottle cutter blade to the required width of the tape and cut the required number of bottles.

Set the bottle cutter blade to the desired width

3

From figured bottles, wide ribbons turn out to be slightly deformed, but this is not scary, they will even out when drawn into a wire.

From curly bottles, wide ribbons are slightly deformed

Step 2. We prepare the machine for pulling the tape into the wire

1

We cut out the base of the machine and the front stand from thick plywood and connect them with a mounting bracket.

2

We bend the holder for the tape from the wire and install it in the back of the machine.

We bend the holder for the tape from the wire

3

We drill a hole in the front rack for the metal part of the ballpoint pen.

4

We flare the wide part of the handle and solder the limiter so that the handle does not move forward when the tape is pulled.

5

We insert the handle into the hole in the front pillar.

Insert the handle into the hole in the front pillar

6

In order for the tape to be fed equally curved, we make a guide from a nail, 2.5 mm thick.

7

We fix the nail in a tin rack and fasten it to the base of the machine.

We fix the nail in a rack of tin

Step 3. Making the guide rail

1

We cut out a rail from a sheet of fiberboard. Its length should be slightly more than the desired width of the grid canvas, and the width should be equal to half the size of the future cell.

2

Along the entire length of the rail on both sides, at equal distances, we apply cuts with a file at an angle of 45 degrees.

file cuts at a 45 degree angle

Step 4. We make twisted wire

1

We attach the broaching machine to the table or workbench with a clamp.

2

We stretch the tape through the mechanism and attach it to the end of the rail.

We stretch the tape through the mechanism

3

If the tape is made of even bottles, candles located on both sides of the front rack of the broaching machine will be enough for its heat shrinkage.

4

We light the candles and begin to gradually stretch the tape, at the same time winding it onto the rail.

We light the candles and begin to gradually stretch the ribbon

The size of the candles and their distance to the tape is determined experimentally in the process.
If the ribbon comes from shaped bottles, heating the candles may not be sufficient. In this case, use a building hair dryer to heat shrink the tape.

All work should be carried out with protective gloves to avoid burns to the hands.

Step 5. Forming a grid

1

We make a limiter from a metal wire according to the desired width of the mesh web and fix it on any vertical surface.

2

We begin to alternately screw in the blanks obtained in step 4.

We begin to twist the workpieces one by one

For convenience in work, hang weights on the last twisted twisted wire. Then the cells will stretch, and it will be much easier to screw in the next workpiece.
3

At the borders of the web, adjacent twisted wires are fixed together with tape or copper wire. This will preserve the integrity of the mesh during twisting and transportation.

At the borders of the canvas, we fix adjacent turns with copper wire

How to make a mesh chain-link from plastic bottles with your own hands?

Do-it-yourself mesh chain-link from plastic bottles

How to make a mesh chain-link from plastic bottles with your own hands?

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